Industrial Air Conditioning Challenges & Preventive Measures
- 06 - 10 - 2023
- By Climaterite
Industrial Air Conditioning
Air conditioners are an essential accessory in Australia, especially in the country’s northern zone. Most Australian industries have installed air conditioners to beat the heat and keep employees comfortable in the sweltering heat. In the commercial space, industrial air conditioning is imperative to maintain a productive working environment for employees. A breakdown can lead to significant losses, including disruption in operations, lower productivity levels, and increased expenses.
Therefore, monitoring any minor issues that may arise and lead to air conditioning breakdowns is vital. This blog will help you navigate some common problems in industrial air conditioning systems and implement preventive measures to avoid such situations.
Common Causes of Industrial Air Conditioning Breakdowns
Blocked air filters: There might be a possibility that your air conditioner is not working because the air filters are clogged. As a result, the air con might produce a loud and irritating noise since the airflow is blocked. The air finds it difficult to move from one part of the system to another, as it carries dirt and other substances. It is important to clean the filters on a regular basis or as part of a preventative maintenance to prevent any further issues or the air conditioner breaking down.
Thermostat condition: Air conditioners require a thermostat or remote to regulate the room’s temperature. Its function is to measure the temperature of the air blown out by the system. If the system is blowing out hot air, then it might be either knocked out or would have lost its calibration. After that, it becomes inefficient in measuring the temperature effectively and needs to be adjusted.
Refrigerant leaks: Air conditioner refrigerant leaks might be hazardous if improperly handled. This chemical runs through a coil to extract heat from the air inside your office and discharges it outside. When the refrigerant level becomes low, it exerts pressure on the compressor, reducing cooling efficiency and potentially causing the system to break down. This might happen due to ageing equipment, poor installation, vibration, or corrosion.
Status of the condenser: The air conditioning unit is designed with an external condenser. Its prime objective is to remove heat from the unit. Since it is placed outside, the condenser coil gets easily clogged with dirt, leaves, twigs, and other debris. This makes it harder for the unit to work smoothly and eventually breaks down.
Frozen evaporator coil: The evaporator coil contains a refrigerant that converts warm air into cool air. A temperature of around 4°C should be maintained to maintain its optimal performance. If the air filters get blocked with dirt, the system’s airflow will also reduce, which can cause the evaporator coil to become cooler and eventually freeze. Indicators for freezing coil are noticeable frost on parts of the unit and disproportionate drainage.
Damaged ducts: In ducted air conditioners, airflow occurs through the ceiling ducts. Possums, rats, or careless workers can destroy these ducts. This damage would result in improper air circulation, making the entire system work harder and increasing the electricity bill.
Electrical problems: Electrical issues are another common culprit behind industrial air conditioning breakdowns. Faulty electrical connections, worn-out wiring, or power surges can lead to system failures. Moreover, inadequate electrical capacity in the facility or improper grounding can also cause air conditioning breakdowns.
Lack of air conditioner upgrades: Technological advancements in air conditioning systems can render older equipment inefficient and prone to breakdowns. Outdated or undersized equipment might not fulfil the cooling or heating demands of an industrial facility, leading to increased wear and tear and frequent breakdowns.
Lack of regular maintenance: One of the leading causes of air conditioning breakdowns in industrial settings is the lack of regular maintenance. Industrial air conditioning systems are subjected to heavy usage and can accumulate dirt, dust, and debris over time. This build-up can lead to clogged filters, reduced airflow, and increased strain on the system, resulting in breakdowns.
The Most Viable Solution
To avoid all the above-mentioned industrial air conditioning breakdowns, schedule a regular inspection an experienced and professional technician. Industrial air conditioning breakdown can have significant consequences, including disrupted operations, decreased productivity, and increased costs.
Thus, regular inspections must be scheduled to prevent breakdowns and ensure a comfortable and productive working environment for industrial facilities.
Climaterite: Your Air Conditioning Experts
It is critical to conduct periodic inspections and maintenance, which Climaterite will help you with. Our experts can resolve any air conditioning-related issue, ensuring prompt and professional service. With a proven track record of working on air con systems for over 35 years, we understand how to deal with the most common problems.
We offer services to Melbourne, Geelong, and the surrounding areas in commercial and residential, preventative maintenance, repairs, upgrades, installations, and HVAC condition reports. Contact us today at 03 9878 4158 for honest service, competitive pricing, and a 100% customer satisfaction guarantee.